Advanced Deburring & Finishing

Reduce Your Wastewater Stream Up To 98% and Recuperate Process Water

The Éco-Smart® is a Mechanical Vapor Recompression (MVR) evaporator engineered to separate waste from water through distillation. The system reclaims up to 98% of your wastewater as clean water that can be re-used in your industrial process. The remaining residual waste is collected in a concentrate for disposal. As a result the Éco-Smart® substantially reduces your wastewater disposal costs and minimizes your environmental footprint.

One of the main advantages of the Éco-Smart® is its low energy consumption, one of the lowest on market. It evaporates the wastewater under vacuum without heat sources such as electric heaters, gas burners, or steam. In addition, since no cooling water is required for the vapor condensation process, your cost savings are even greater!

MVR evaporators are at their best when evaporating large quantities of dilute solutions such as metalworking fluids and rinse waters common to surface treatment parts washing or fluorescent penetrant inspection lines (FPI).

The Éco-Smart® MVR evaporator in the cost-effective solution to treat your process wastewater.

 

 Applications  Features                                          
  • Surface Treatment Rinse Water
  • FPI Rinse Water
  • Parts Washing
  • Die Casting Wastewater
  • Oily Emulsions
  • Ink Wastes / Recovery
  • Metalworking Fluids
  • Concentrate from Membrane Filtration 
  • PLC Controlled - Runs Unattended
  • Few Moving Parts - No Membranes
  • Efficient Vapor Compression Technology
  • Uses No Electric or Steam Heat Resources
  • Automatic Periodic Blow-Down
  • Efficient Vapor Compression Technology
  • Compact, Portable Easy to Install
 Benefits  Models
  • Low Energy Consumption - 0.25kWh/gal 
  • Low Operating Costs
  • Low Maintenance
  • High Water Recovery Rate - Up To 98%
  • Closed Loop System - No Air Permits
  • Waste Concentrated in Sludge
  • Concentration Up to 400.=,000 mg/L
Models *Daily Production Motor Power 
Éco-Smart® ES 400 400 10
Éco-Smart® ES 800 800 20
Éco-Smart® ES 1500 1500 30
Éco-Smart® ES 3200 3200 75
Éco-Smart® ES 6000 6000 125
Éco-Smart® ES 115000 11500 200
BEFORE and AFTER Dye penetrant rinse water
BEFORE and AFTER Mold Releasing Agent

The Éco-Smart® uses a compressor to increase the pressure of the steam produced. An increase in pressure also increases the condensation temperature of the steam, rendering it usuable to heat the original mixture in a heat exchanger. It is this resulting temperature difference produced by compressing steam that enables a highly efficient heat transfer to occur. As the steam condenses in the heating chamber, it releases its latent heat of vaporization to further heat the orginal mixture, which in turn produces more steam.


Principle of Operation

1
  Incoming wastewater is pre-heated by the heat available in the distillate being produced.
2
  The wastewater evaporates under a partial vacuum in the main heat exchanger.
3
  The evaporate (steam) is compressed, and returned to the main heat exchanger where it is condensed; thus releasing all of the latent heat back into the system.
4
  The condensate is released in the form of high quality distillate ready for re-use or disposal.
5
  Wastewater undergoes continuous concentration to a minimum level where it is then ejected for waste disposal.